Reduce wastewater volume, lower disposal costs, and achieve environmental compliance with our highly efficient gas-fired wastewater evaporator. Designed for continuous operation and harsh industrial environments, this system uses direct thermal evaporation to remove water content from your waste streams.
Capacity Available :- 50 LPH to 500 LPH
Efficient Wastewater Volume Reduction through Thermal Evaporation Our Gas-Fired Wastewater Evaporator is a robust and reliable solution designed to reduce wastewater volume by up to 90–95% through high-efficiency thermal evaporation. Powered by an LPG or Natural Gas burner, this system is ideal for industries looking to minimize liquid waste and reduce disposal costs.
Working
Feed from Storage Tank:
Wastewater is transferred from a dedicated storage tank into the evaporator using a motor-driven pump.
Evaporation Process:
Inside the evaporator chamber, a powerful gas burner heats a built-in heat exchanger. This raises the temperature of the wastewater to its boiling point, causing the water content to vaporize.
Vapor Release:
The clean water vapor exits through the vent stack, while heavy contaminants and sludge remain in the chamber.
Concentrate Removal:
After a cycle, the concentrated waste is drained from the bottom through a drain valve, leaving behind only a fraction of the original wastewater.
Water Recovery:
The system can recover clean water from wastewater, which can be reused in industrial processes, reducing the demand on fresh water resources. This is optional.
Key Features
- Gas-Fired Heating: Efficient direct heating via LPG or Natural Gas burner.
- Reduces Waste Volume: Minimizes disposal cost by reducing wastewater volume up to 90–95%.
- Sturdy Construction: Heavy-duty chamber with high-grade insulation and internal heat exchanger.
- Easy Access: Top inspection door for routine checks and maintenance.
- Level Indicators: High and low-level sensors for both storage and evaporator tanks.
- Low Maintenance: Simple design with fewer moving parts ensures long-term reliability.
Applications:
- Electroplating & metal finishing
- Chemical & pharmaceutical processing
- RO reject water treatment
- CNC machining and coolant recovery
- Paint shops & dyeing industries
Technical Specifications
| Description | Details |
|---|---|
| Name | Thermal Waste Water Evaporator |
| Operation | Automatic |
| Available Evaporation Rate | 50 LPH to 500 LPH |
| Heat Sources | Gas (LPG / PNG / CNG) |
| Burner | Gas Fired. |
| Power Requirement | Single Phase / Three Phase |
| Inner Tank Construction | SS 304/316 -corrosion-resistant |
| Heat Exchanger Construction | SS 304/316 -corrosion-resistant |
| Tank Cover Construction | MS Powder Coated |
| Insulation | Cerawool 25mm |
| Vent Stack | 400 mm Length 500 mm. |
| PLC Control Panel With HMI | Fintek Make Electrical Panel |
| Sensors | Temperature Sensor & Level Sensor |
| Feed Pump | Standard make |
| Inlet Port,Piping's, Drain Port, Top Inspection Door | Available |
| Working Hours | Up to 20 hrs. |
Environmentally Responsible
Our evaporators support zero-liquid discharge (ZLD) goals by helping industries drastically cut down on liquid waste and comply with pollution control norms.